Custom Manufacturing Automation Solutions

Why Opt for Turnkey Manufacturing Automation?

As automation becomes more common and affordable in manufacturing, more brands have turned to Bihler to:

• Reduce labor costs: An automated manufacturing space requires less manual work. You can save on labor costs while enhancing employees’ workflow by eliminating repetitive tasks and reducing human error.
• Enhance on-site safety: Automated machines can take over the most challenging and dangerous parts of the manufacturing process, reducing your team’s risk of injury and your company’s liability. This change also frees their time for other tasks, such as applying fine details or fulfilling other parts of an order.
• Increase output potential: Bihler systems never sacrifice precision for speed. Still, many of our machines can output upwards of 300 parts per minute. Setup, replacements and tool changes only take minutes, allowing you to maximize every second your machine is online.
• Minimize waste: Utilizing more of your raw materials means less financial waste, which improves your profit margins. Bihler systems are designed to save some of the material usually lost during linear and radial production.

Getting Started With Automated Manufacturing Solutions

From agricultural resourcing to mining operations to medical technology, nearly every industry can find a use for custom manufacturing. The more specific your products, the better they can fulfill your clients’ needs. The first step toward developing a well-automated process is identifying the areas that would best benefit from enhanced manufacturing practices. Bihler systems are commonly utilized during these processes:

• Cutting and stamping materials
• Product assembly and sorting
• Machine tending and monitoring
• Finishing processes, including end-of-line verification

Our systems and optional modules are built with standard designs for compatibility with your existing operations. These solutions can also serve as a base for your new setup. Programmable modules allow you to change the equipment’s settings for specific tasks and further optimize manufacturing processes. These machines can produce even the most precise components, including dental molds, aerospace components and architectural elements.

Bihler’s Servo Automation System

Bihler’s automation solutions optimize and advance production capabilities through flexible combinations of high-performance servo-driven processing modules. Industries around the world utilize custom manufacturing automation. From automotive construction to lab equipment design, businesses everywhere are becoming increasingly aware of the benefits of using automated systems. Whatever your industry, Bihler’s servo modules are capable of several practical applications, including:

• Contact Welding: Using contact welding devices D, Q, and servo control. Weld semi-finished products in round, profile, sheet and square plates.
• Thread Forming: The thread-former unit GSE K/KS is highly efficient, able to form and cut threads at a rate of 260 threads per minute.
• Joining Screws: Unit MSE 2 can insert screws at a rate of 180 connections per minute. With its modular design, you can also program this unit to separate and position along with insertion.

Take advantage of the growing popularity of these systems and include them in your company’s production processes. Bihler servo modules offer maximum reliability, recording of measurement values, sensors and monitoring functions integrated into every process.

Individual servo process modules include material feeding, stamping, forming, rolling, welding, tapping, thread forming, screw insertion and assembly. These modules ensure your production line delivers precisely what you need for specific operations.